Type
Word Search
Description

money
forklift
bonus
Vanity
welcome
benefits
timeclock
distribution
assembly
Louisville
teamwork
safety
standardize
shine
workday
drill
PPE
builder
quality
sustain
setin order
sort
cabinets
Production
Lean

Lean Manufacturing Word Search

Type
Word Search
Description

Value stream mapping
SMED
Cycle time
Takt time
One piece flow
Kanban
kaizen
Sustain
Standardize
Shine
Set in order
Sort

Lean Word Search

Type
Word Search
Description

safety
housekeeping
audit
order
Sweep
Organisation
Workplace
Sustain
Standardize
Shine
Simplify
Sort
Kaizen

5S - Sort, Set in order, Shine, Standardize, Sustain Crossword

Type
Crossword
Description

Remove ALL items from the workplace that are not needed SORT
The workplace becomes less crowded and an easier, quicker, more ... efficient place to work
Identify and discard all obsolete items not used
Identify items unnecessary, unneeded or misplaced and fill out ... Red Tag
Communicate to the Supervisor or Technical Coordinator the new Red Tag
... or discard item after designated holding period. Remove relocate
Arrange the items that are needed in the area and identify them or label them Set in Order
.... ensures adequate storage, eliminates clutter and keeps surfaces clear. Set in Order
... and arrange the items that were not discarded Organize
Regularly remove dirt, grime, and dust from the work area. Shine
Working Shine, defects are easier to see in a well lit and .... clean environment
Machines that are clean and maintained work ... more efficiently
... means creating a consistent way of implementing the tasks Standardize
Standardize means establish clear and ... visible standards
WGLL is "What does good ... look like
The standard shows what are the ... right conditions
Do the right things the right way ... every time
The benefit of 5S will only truly be seen if it is ... in the long term. maintained
5S can not be another flavor of the month, so effort must be put in to ensure it is sustained ... until it become a habit
Maintain standards through ....... and Continuous Improvement. discipline
Clean and eliminate sources of ...... contamination

Lean Terminology Crossword

Type
Crossword
Description

Japanese term meaning “the actual place” or “the real place” and implies that it is the place where value is created Gemba
A reflection on what went well and what could have been done better with regard to an event, mission, project, or situation Hansei
Continuous improvement. “Kai” means to “take apart” and “zen” means to “make good.” Kaizen
Signal or card. A visual indicator that serves as a means of communicating to an upstream process precisely what is re-quired at the specific time Kanban
A specific number (data) that is utilized to measure before and after improvement initiatives Metric
The movement of material or information Flow
The time elapsed from the beginning of a work process request until it is completed Cycle Time
Scientific approach to process improvement or problem solving on a broader scale PDCA
A Lean manufacturing tool focused on creating and maintaining an organized, clean, and high performing work environment by eliminating non-value-added activities (Sort, Set in Order, Shine, Standardize, Sustain) 5S
Methodology and tools for transforming processes to deliver customer value faster, improve work flow, and eliminate waste Lean
Prescriptive methodology for analyzing root cause and implementing corrective action Six Sigma
An activity that takes time, resources, and cost, but does not add to the customer requirements NonValue Added
A work controlled method to ensure the oldest inventory is the first to be processed FIFO
The balancing of work amongst the workers during a period of time, both by volume and variety Leveling

Safety and You! Word Search

Type
Word Search
Description

BBP
Central Safety Committee
Conveyor Safety
CPR
Earplugs
Emergency Response Team
Eyewash Station
Face Shield
Falls
Fire Extinguisher
Forklift Certification
GHS
Gloves
Goggles
Hazard Communication
Horn
Job Safety Analysis
LOTO
Machine Guarding
Plant Safety Committee
PPE
Safety Glasses
SDS
Slips
Steel Toe Boots
Stop
Trips
Vest
Welding Hood
Workers Compensation

Warehouse Safety Word Search

Type
Word Search
Description

Accident Prevention
BBS Observer
Crane Training
Days without incident
Dock Plate
Eyes on Path
Forklift
Long Term Goal
Near Miss
Newsletter
OSHA Requirements
PIT Certification
PIT Incident
PPE Equipment
Safe Lifting Techniques
Safety Team
Safety vest
Safety Walk
Short Term Goal
Three Point Contact

Workplace safety Word Scramble

Type
Word Scramble
Description

Fire Drill
Steel Toe Shoes
Tape Box Flaps
Ladder Safety
No Shelf Climbing
Carts Kept to Side
Area Kept Clean
Forklift Safe Zone
Cut Away From Yourself
Dress Appropriately

OpEx Word Find Word Search

Type
Word Search
Description

Kaizen
Leader Standard Work
Operator Standard Work
Six Sigma
Lean Manufacturing
Idea Replication
Material Value Stream
Gemba
Safety
Sustain
Standardize
Shine
Sort
Set
Root Cause Analysis
Tier Two
Tier One
MOS
Continuous Improvement

Health and safety Word Search

Type
Word Search
Description

responsibility
employee
employer
manual handling
ppe
riddor
fire extinguisher
assembly point
procedure
evacuation
workplace
risk
hazard
atwork
regulation
act
legislation
electricity
puwer
coshh

Positive Words Word Search

Type
Word Search
Description

welcome
value
understand
thankful
stability
remarkable
quality
pleasure
outstanding
nice
magnificent
loyal
knowledge
joy
insight
helpfulness
gratitude
flexibility
empathize
delighted
cooperation
benefit
appreciative